Oberdorfer FIP Pump Modle# 402M-03
Designed for Daytona Marine Engine using Chevrolet Blocks NO 327 and
427. Designed for American Marine LTD. Using John Deere Block NO JD6404
DR-15 and GMC Block Toroflow 63701893. Adaptable to other engines using
these blocks.
These Rubber Impeller pumps are made of high quality bronze of
maximum corrosion resistance. All shafts consist of stainless steel
grade 303. Top of the line models have ball bearings and mechanical
seals while others have bronze or carbon bearings and lip type seals.
Impellers are made of Neoprene Rubber. Nitrile impellers are available
as an option. Flexible blades on the periphery of the impeller provide
the pumping action. While the impeller rotates the liquid between the
blades is continuously squeezed out into the discharge port by a
machined in cam located inside the pump chamber.
The impeller must be replaced if it is worn out or has been damaged
by debris or by running the pump dry. Symptoms of a defective impeller
are low pumping pressure and low flow causing overheating of the boat
engine. Poor pump performance can also be caused by slippage of V-belts,
so belts should be checked for tightness. To replace the impeller
remove screws and cover, pull out the impeller with needle nose pliers
or two screwdrivers. Be careful not to dent the pumping chamber with
these tools. When inserting new impeller, line up key slot in impeller
with the key in the shaft. Use oil on shaft and avoid forcing the
impeller onto the shaft. The impeller should also be removed for storage
periods to prevent the blades from taking a permanent set.
If water drips from the weep hole or from the area where the shaft
exits the pump, the seal is defective and must be replaced. While the
Polytetrafluoroethylene (PTFE) barrier
seal provides a first line of defense, prolonged running of the pump
with a leaky seal can destroy the ball bearings resulting in
catastrophic pump failure and engine shut-down. For seal replacement,
the pump must be removed from the engine and disassembled in order to
gain access to the seal area. Where mechanical seals are used, both
components (stationary and rotating member) must be replaced at the same
time. Lip seals must be pushed out of their press-fitted position and
new seals pressed into place, using a sealant on the outside of the lip
seal housing. Refer to exploded view drawings for seal location and part
numbers for ordering purposes.
FEATURES
- Bronze Construction - Corrosion Resistance
- Reversible Wearplate
- Polytetrafluoroethylene (PTFE) Barrier Seals Protecting Ball Bearings
- Mechanical Carbon Ring, Ceramic Face Main Pump Seal
- Two Sealed Ball Bearings Spaced for Maximum Load Ability
- Large Vent & Drain Openings Separate Seal & Bearing Areas
- Shaft Slinger for Additional Bearing Protection
- Neoprene Impeller
- High Chrome Nickel Stainless Steel Shaft
- O-Ring Seal Between Body and Cover Eliminates Gasket Problems
- Impeller & Cam Easily Replaced
DRIVE
Select proper belt size to match pulley groove as
shown on dimension drawing on back. Belt must run sufficiently tight to
prevent slippage. Do not over tighten. Pump will operate satisfactorily
when mounted in any position. Special mounting holes are provided as
part of extended cover casting.
Direction of shaft rotation determines inlet and outlet ports (see
dimension drawing). Prior to installation, rotate the pump manually in
direction of rotation to set flexible blades in direction desired.
Rubber impellers generate high rubbing friction unless lubricated by liquid being pumped. DO NOT RUN DRY. Lack of liquid will cause impeller to burn up.
The pulley is normally installed at the factory. If field service
requires pulley removal and reinstallation, proceed as follows:
Pulley Removal: Loosen and remove the three three
cap screws in the tapered steel bushing. Thread the three cap screws in
the tapped removal holes, and progressively tighten each one until the
aluminum pulley is loose on the tapered steel bushing. If the steel
bushing won’t slip off the pump shaft, wedge screwdriver blade in saw
cut to expand and overcome tightness.
Pulley Installation: Align the pulley groove with
the belt centerline. Tighten the three bushing cap screws drawing the
tapered steel bushing into the aluminum pulley and thereby tightening
the steel bushing onto the pump shaft. Tighten the screws evenly and
progressively. This insures an even draw down to eliminate pulley
wobble.
DO NOT tighten each screw independently. The
ultimate maximum recommended torque is 75 inch-lbs. Note: For two groove
pulley, see 402M-06 (7562) - consult factory
LIQUIDS & TEMPERATURES
Liquids compatible with neoprene can be pumped
including fresh and salt-water solution and mild chemicals. Do not pump
severe solvents or acids. When possible, flush pump with fresh water
after each usage.
Extremes of cold and heat will affect impeller life. Limits of 40o to
180o F should be observed. Do not allow liquid in pump to freeze. Drain
pump by loosening cover screws. Use methyl alcohol based anti-freeze
compounds such as Zerex, Shell Zone, Pyro Permanent, Permagard, or
Dowgard.
SUCTION LIFT
Suction lift of 15 ft. is possible when impeller is wet. Suction lines must be air tight in order for pump to self-prime.